Easy Automated Packaging Systems

 

Beginner or entry-level packaging automation can often give you quick wins with minimal disruption and a budget-friendly price. 

These options are ideal if you’re just starting your automation journey as they’re affordable, simple to install and don’t require major layout changes. 

Typical entry-level automated packaging systems: 

Gummed paper tape machines – these improve box sealing speed and reduce tape waste. 

Friction welders – these are battery operated, handheld machines that seal plastic strapping and banding together. A simple, straightforward tool for securing heavy boxes where tape won’t work or securing pallets. 

Semi-automatic pallet wrappers – if you’re wrapping 15 or more pallets a day, you could benefit from a turntable pallet wrapping machine. They’re efficient and help you use less stretch film, while making sure loads are effectively contained. 

Individual void fill machines – there are “plug and play” void fill machines available for free with low monthly usage. They can produce paper or air cushioning on demand, speeding up how easily you can protect your products. 

Mid-Level Packaging Automation Options:

If you’ve already implemented some entry level equipment and need a further boost, or have gone through a phase of growth, mid-level packaging machinery might be for you.  

Case erectors – these machines will consistently erect cardboard cartons. Mid-level machines usually work with one size case at a time, so suit a production line working with a controlled amount of SKU sizes 

Case sealers – these machines use glue or tape to seal boxes. The basic models work with one size carton or case at a time. 

Integrated void fill systems – integrated void fill systems can feed multiple pack areas at the same time, dispensing protective material into big bins ready for use, automatically replenishing them when running low. 

Strapping machines – a step up from friction welders, these can help you strap entire pallets or boxes automatically. 

Orbital wrappers or robot wrappers – for packing larger volumes of long items, loads you can’t rotate or floor-based wrapping. 

High-Level Automation Solutions:

High-level automation is designed for high-volume, high-speed environments where efficiency is critical. Time is often money and during peak demand automation can pay dividends by offsetting the need for temporary labor. 

Typical high-level packaging machinery: 

Right-size carton systems and void reduction – these machines make boxes around your product, so it’s the right size every time. This reduces waste and optimizes cubage for transport. 

Automatic random case sealers – these work like standard case sealers, using glue or tape, but will adapt to different size boxes, allowing you the flexibility to seal cartons for multiple SKUs. 

In-line void-fill systems – these systems automatically dispense protective material like air pillows or paper cushions into a box, only dispensing what is needed for the pack. They remove the element of overpacking while maintaining in-box product protection. 

Auto bagging systems – both horizontal and bagging systems can be used to improve efficiency. Horizontal bagging systems are often used in-line, whereas vertical baggers require some manual intervention. 

Conveyors and labelling systems – these systems enable you to move product through your warehouse and then label them for dispatch. Ideal if you’re working in a large space. 

A step-by-step approach works best. Many companies start with entry-level packaging automation, then scale to mid or high-level systems as demand increases. Our team can help you decide the best course of action call us at 813 242 6995 or sales@quickpakinc.com