Reasons to buy a stretch wrapping machine.
Consistent and uniform application:
An operator who wraps pallets with hand wrap stretch film is
not able to wrap every load exactly the same way, time and time again. A load
wrapped by one operator Monday morning will not be wrapped the same way as
another operator on Friday afternoon. Pallet wrapping with a stretch wrap
machine eliminates this issue.
Professional Package:
Wrapping a pallet using a stretch wrap machine produces a
clean professional finished product. Pallet wrapping with hand wrap leaves an
erratic and uneven look. The look of your pallet load on your customer’s floor
must project the professional image you want for your company. Pallet wrapping
with a stretch wrap machine eliminates this issue.
Training:
There is a right way and a wrong way to wrap a pallet with
hand wrap. Applied incorrectly, hand wrap may crush the product or allow the
product to shift during transport. Employee turnover or multiple operators mean
that you must continually train employees on how to correctly wrap the loads to
ensure customer satisfaction while ensuring they do not injure themselves.
Pallet wrapping with a stretch wrap machine eliminates this issue.
Employee Safety:
Hand wrapping pallets is an extremely difficult job if it is
done correctly, and a common source of employee back injuries when performed
incorrectly. The human form is not designed to walk hunched over manipulating
an 8-10 lbs. weight while also trying to pull enough tension into the film to
hold the pallet load together. Then 20 seconds later you are holding the same
roll of stretch film above your head to do the top of the pallet, again tugging
on the film using only your back and arm muscles. Many accidents and
work-related injuries are caused by hand wrapping pallets. Review OSHA
(Occupational Safety & Health Administration) stretch wrapping guidelines
before making your pallet wrapping decision. Pallet wrapping with a stretch
wrap machine eliminates this issue.
Load Integrity:
No one likes hand wrapping. At some point the “good enough”
syndrome takes over. Knowing what is required to keep your product unitized
during shipping, and while it is on your customer’s floor, is essential in
setting your stretch wrapping specifications for your operators to follow. When
an employee is hand wrapping pallets the responsibility of meeting minimum
tension requirements is left up to him. Fatigue, ignorance, training, or lack
of motivation can affect the employee’s “good enough” point resulting in
potential complaints or damage due to poorly wrapped product. Pallet wrapping
with a stretch wrap machine eliminates this issue.
Damage Control:
As employees deal with the difficulty of hand wrapping the
goal becomes just wrapping it enough to get it out the door. Wrapping the load
to eliminate damage during transit and at your customer’s warehouse becomes
secondary. Pallet wrapping with a stretch wrap machine eliminates this issue as
it wraps the same way every time reducing the potential of a pallet being
damaged during transit.
Customer Satisfaction:
Pallet wrapping your product is the LAST operation you
perform and the FIRST operation your customer sees of your capabilities as a
supplier. Your customer’s perception of your competence as a supplier starts
the minute your pallet of product arrives at his dock. Inconsistently hand
wrapped pallets can give the perception of a low-end manufacturer. Lowering
your standards of production during this last operation can be costly. Pallet
wrapping with a stretch wrap machine eliminates this issue.
Film Savings:
Although the key to stretch wrapping is to make sure that we
get the product to the customer intact, we all want to do it for the least
amount of cost. With the machine set to wrap the loads with the least amount of
stretch film required to hold the load together, you eliminate unnecessary
extra revolutions of film being applied by well-meaning operators. At a point,
more film does not hold the load better, it is just waste. Pallet wrapping with
a stretch wrap machine eliminates this issue.
A good example of great film economics and efficiency is the
Rotary Ring Wrapper. The Rotary Ring can save you thousands of dollars every
year due to its ability to start at the bottom of a load and finish at the top
without having to return back down to the clamp fixed at the conveyor. Learn
more about the PRRA
Rotary Ring Wrapper series here.
Let us talk about machine wrapping and move away from hand
wrapping. Call us at 813 242 6995 or sales@quickpakinc.com
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